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how to convert a sag mill to a ball mill

What's the Difference Between SAG Mill and Ball Mill

2019-11-26  The biggest characteristic of the sag mill is that the crushing ratio is large. The particle size of the materials to be ground is 300 ~ 400mm, sometimes even larger, and the minimum particle size of the materials to be discharged can reach 0.1 mm. The calculation shows that the crushing ratio can reach 3000 ~ 4000, while the ball mill’s

Difference Between Sag Mill vs Ball Mill mech4study

2017-10-12  1. SAG mill is the primary tool for grinding. SAG mill is used before the other mills. Ball mill is a secondary, and it is used after the SAG mill. 2. SAG mill breaks the raw material into pieces for the further grinding. Ball mill is used to grind the pieces of raw

SAG Mill Grinding Circuit Design 911metallurgist

2016-6-6  SAG Mill vs Ball Mill. Ball Motion inside a SAG Mill. Ball Motion inside a Ball Mill. To a more significant degree than in other comminution devices, liner design and configuration can have a substantial effect on mill performance. In general terms, lifter spacing and angle, grate open area and aperture size, and pulp lifter design and capacity

Putting a Ball or SAG Mill on Care and Maintenance

2015-9-11  The mine is closed and now you need to know how to put the SAG or Large Ball Mill in care and maintenance does not have to be complicated to the point where you need bridge erection equipment for lifting a Mill (AG/SAG/Rod/Ball). You actually need to lift a car higher than a mill. All you need to do is jack the mill

Advanced Controller for Grinding Mills: Results from a

2014-2-3  Figure 2. Ball Mill Grinding Circuit The ball mill is in closed circuit with a sump and three cyclone classifiers. The ore and trim water are added to the ball mill and the outflow from the ball mill goes to a sump where additional water is added. The slurry from the ball mill is pumped out of a sump into two cyclone separators. The underflow

Converting AG to SAG mills: The Gol-E-Gohar Iron Ore

2012-2-1  An important prerequisite to convert AG to SAG mills was to assure that the mill fillings was above 20%. On two occasions the mill was crash stopped and the fillings were found to be 22 and 26%. To provide 5% (v/v) balls, 21 t balls with sizes and amounts shown in Table 2 were added. The power draw of the mill was used as the main parameter to

SAG Mill Official Feed The Beast Wiki

2021-8-23  The SAG Mill is a machine added by Ender IO.It uses Micro Infinity (µI) to grind (or mill) items into their crushed variants, like Ores into Dusts.The SAG Mill has four output slots; recipes can have 1-4 different outputs, with different chances of obtaining those outputs. Uniquely, the SAG Mill can use Grinding Balls made from various materials to increase energy efficiency (resulting in

Autogenous AG & SAG Mills for Sale 911Metallurgist

2021-8-20  25 to 40 t/h for copper porphyry SAG & Ball Mill duty; In Single Stage SAG duty, the approximate capacity reduces to only 8 to 13 TPH for gold ore duty. The autogenous mill itself is a coarse-grinding device, consisting of tumbling drum with a 25% to 40% volume filling of ore. Metallic or manufactured grinding media is not used.

A Method of C alculating Autogenous/ Semi

2018-2-20  of large AG/SAG mills and large ball mills. However, it is necessary to discuss their operation because a Rod mill product has a similar slope to AG/SAG mills. This product slope averages less than 0.5 when plotted on log/log paper and therefore contains an extra amount of ne material fi compared to a PSD, having a 0.5 slope. This fi ne material,

What’s the difference of Ball mill, SAG mill, AG mill?

2018-1-11  Attrition mill is a type of grinding mill by kinds of media to crush lump to powder-like substances. The impact can be rock on rock such as in an Autogenous Grinding (AG) mill, rock and a small ball charge (~10%), used in Semi Autogenous Grinding (SAG) mills, balls of various sizes in Ball Mills and less commonly these days, steel rods in Rod Mills.

SAG Mill Ball Size Evaluator Evaluation Factors

2013-9-8  SAG Ball consumption is “average” at 400 g/t while Ball Mill grinding media (3″ balls) usage in 550 g/t. Yet, you add steel and nothing seems to happen, tonnage is not noticeably improved. You need more tonnage and could actually use a larger/coarser transfer size from the SAG to Ball Mill.

can sag mill and ball mill have the same dimensions

2013-2-26  Mill (grinding) , the free encyclopedia. Industrial ball mills can but utilize grinding balls to aid in grinding like in a ball mill.A SAG consists out of two rollers with the same dimensions, »More detailed

Grinding Mills Harcliff

We can refurbish your mill or convert a previously-owned unit to meet your specific needs. For example, a ball mill may be converted into a SAG mill or a rod mill into a ball mill. Refurbishment is treated as a turnkey project starting with the removal of your mill and redesign work (when required) and moving on to manufacturing replacement

Converting AG to SAG mills: The Gol-E-Gohar Iron Ore

2012-2-1  An important prerequisite to convert AG to SAG mills was to assure that the mill fillings was above 20%. On two occasions the mill was crash stopped and the fillings were found to be 22 and 26%. To provide 5% (v/v) balls, 21 t balls with sizes and amounts shown in Table 2 were added. The power draw of the mill was used as the main parameter to

SAG Mill Official Feed The Beast Wiki

2021-8-23  The SAG Mill is a machine added by Ender IO.It uses Micro Infinity (µI) to grind (or mill) items into their crushed variants, like Ores into Dusts.The SAG Mill has four output slots; recipes can have 1-4 different outputs, with different chances of obtaining those outputs. Uniquely, the SAG Mill can use Grinding Balls made from various materials to increase energy efficiency (resulting in

SAG mills TON Outotec

SAG milling extends itself to many applications due to the range of mill sizes available. They can accomplish the same size reduction work as two or three stages of crushing and screening, a rod mill and some or all of the work done by a ball mill. SAG mills are also an optimum solution for wet grinding since crushing and screening in these

How to calculate ball/sag mill charge level? Grinding

2021-8-24  To participate in the 911Metallurgist Forums, be sure to JOIN & LOGIN; Use Add New Topic to ask a New Question/Discussion about Grinding.; OR Select a Topic that Interests you.; Use Add Reply = to Reply/Participate in a Topic/Discussion (most frequent). Using Add Reply allows you to Attach Images or PDF files and provide a more complete input.; Use Add Comment = to comment on

Simple SAG Mill Official Feed The Beast Wiki

2021-8-21  The Simple SAG Mill is a machine added by Ender IO. It uses Micro Infinity (µI) to grind (or mill) items into their crushed variants, like Ores into Dusts. The Simple SAG Mill has four output slots; recipes can have 1-4 different outputs, with different chances of obtaining those outputs. Similar to Ender IO's other Simple machines, capacitors cannot be used in the Simple SAG Mill, so its

Model:Bond/Barratt SABC Models SAGMILLING.COM

2020-3-22  The SAG mill specific energy consumption (E SAG) is calculated using the 1979 Barratt equation and the ball mill specific energy consumption (E bm) This model includes a phantom cyclone effect in the equations due to the ball mill being calculated by difference and not being calculated by the normal Bond equation. The resultant operating work

How to Make a Ball Mill: 12 Steps (with Pictures) wikiHow

2020-8-10  Ball mills are a special instrument used to break up hard solids into a fine powder. They are similar to rock tumblers in that the instrument is a rotating container filled with heavy balls to grind the substance into powder. Ceramic material, crystalline compounds, and even some metals can be ground up using a ball mill.

MILLING CONTROL & OPTIMISATION Mintek

2012-2-7  Also, the mill load varied in the range of 125 to 165 tons. These disturbances propagated throughout the milling circuit and even to the flotation circuit. The Millstar Power Optimiser gave the following benefits: • Mill feed cuts were prevented, resulting in a stable mill loading. • No huge power dips occurred, since any sign of the mill

Grinding Circuit an overview ScienceDirect Topics

The ball mills are operated at a ball charge volume of 30–32% and 78.5% critical speed. The SAG mill trommel undersize is combined with the ball mills’ discharge and pumped to two parallel packs (clusters) of twelve 660 mm diameter cyclones. The cyclone underflow from each line reports to a ball mill, while the cyclone overflow is directed

SAG mills TON Outotec

SAG milling extends itself to many applications due to the range of mill sizes available. They can accomplish the same size reduction work as two or three stages of crushing and screening, a rod mill and some or all of the work done by a ball mill. SAG mills are also an optimum solution for wet grinding since crushing and screening in these

Optimization of mill performance by using

2010-4-23  Optimization of mill performance by using online ball and pulp measurements by B. Clermont* and B. de Haas* Synopsis Ball mills are usually the largest consumers of energy within a mineral concentrator. Comminution is responsible for 50% of the total mineral processing cost. In today’s global markets, expanding mining groups are trying

Model:Amelunxen SGI SAGMILLING.COM

2020-3-22  Amelunxen SGI Model. This is a model that estimates the specific energy consumption of a SAG or AG mill plus ball mill circuit using the equation by Amelunxen (2014) for E SAG and the classical Bond work index equation for E ball substituting CF ball in the place of the Rowland efficiency factors.. The model requires manual calibration factors for both equations (CF SAG and CF ball

Grinding Mills Harcliff

We can refurbish your mill or convert a previously-owned unit to meet your specific needs. For example, a ball mill may be converted into a SAG mill or a rod mill into a ball mill. Refurbishment is treated as a turnkey project starting with the removal of your mill and redesign work (when required) and moving on to manufacturing replacement

OSTI.GOV Technical Report: Improving Energy Efficiency

2006-7-21  The product from the SAG mill is further reduced in size using pebble crushers and ball mills. Hence, typical gold or copper ore requires between 2.0 and 7.5 kWh per ton of energy to reduce the particle size. Considering a typical mining operation processes 10,000 to 100,000 tons per day the energy expenditure in grinding is 50 percent of the

A comparison of SAG mill power models

SAG Mill power draw models are used in mill design and grinding circuit modelling to predict • εB is the porosity of the rock and ball bed, and then applies a fitting factor k to convert the power draw of the mill charge into the observed gross motor power (the motor input). The highly-simplified formula is

SAGMILLING.COM .:. Mill Critical Speed Determination

The "Critical Speed" for a grinding mill is defined as the rotational speed where centrifugal forces equal gravitational forces at the mill shell's inside surface. This is the rotational speed where balls will not fall away from the mill's shell. Result #1: This mill would need to spin at RPM to be at 100% critical speed. Result #2: This mill's

How to Make a Ball Mill: 12 Steps (with Pictures) wikiHow

2020-8-10  Ball mills are a special instrument used to break up hard solids into a fine powder. They are similar to rock tumblers in that the instrument is a rotating container filled with heavy balls to grind the substance into powder. Ceramic material, crystalline compounds, and even some metals can be ground up using a ball mill.